Plastic Welding Services UK | Strong, Durable Joins for Industrial Plastic Fabrication
- Tom Burleigh
- Aug 24
- 2 min read
Updated: 3 days ago
Introduction
When strength matters as much as precision, plastic welding is the go-to method for creating durable, structural joins in fabricated components. At S&D Solutions, we offer professional plastic welding services for clients across the UK — commonly used in machine guards, industrial housings, and heavy-duty custom fabrications.
If you need a join that holds under pressure, resists vibration, and supports load — welding is the answer.
What is Plastic Welding?
Plastic welding is the process of fusing two plastic components together using heat and pressure. Unlike bonding or mechanical fixings, plastic welding creates a continuous material join providing superior strength and durability.
We use a variety of welding methods depending on the material and application, including:
Hot air welding
Extrusion welding
Contact welding
Each method is selected based on the type of plastic, the required strength, and the part geometry.
When to Use Plastic Welding
Welding is ideal when:
The component must withstand stress, weight, or impact
Long-term durability is essential
A mechanical fixing isn’t suitable or may weaken the structure
A water- or air-tight seal is needed
Typical Applications
Our plastic welding services are commonly used in:
Machine guarding frames and support structures
Heavy-duty enclosures and industrial housings
Fabricated tanks and containers
Protective barriers and control panels
Custom ducting or formed channels
We work with a range of plastics including PVC, HDPE, ABS, and PP, with each weld tailored to suit the application.
Benefits of Plastic Welding
Stronger than bonded joins in load-bearing situations
No mechanical fixings needed — reducing cost and part count
Seamless finish when done by professionals
Suitable for harsh or high-use environments
All welding is carried out in-house by experienced technicians, ensuring the join is reliable, clean, and long-lasting.
Need help with your next project or repair? Contact S&D Solutions using the button below.

Frequently Asked Questions
What’s the difference between plastic welding and bonding?
Bonding uses adhesives to join plastic; welding fuses the plastic itself for stronger, structural joins.
What types of plastic can be welded?
Most thermoplastics can be welded, including PVC, HDPE, PP, and ABS. Acrylic typically isn’t welded — it’s bonded instead.
Do you offer welding on-site?
No — all welding is carried out in our workshop for quality control. We can measure and install on-site if needed.
Is plastic welding suitable for guards and frames?
Yes — it’s commonly used for structural elements of machine guarding systems.
Related Services:
Machine Guarding Fabrication
Custom Industrial Enclosures
Plastic Fabrication & Assembly
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