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On-Site Measurement & Installation for Machine Guards: Why It’s Critical for Compliance and Fit
- Tom Burleigh
- Aug 24
- 2 min read
Updated: Sep 16
Introduction
When it comes to machine guarding and plastic enclosures, getting the fit wrong isn’t just inconvenient — it can be unsafe, non-compliant, and expensive to fix. That’s why our on-site measurement and installation service has become a core part of how we work with clients across the UK.
What is On-Site Measurement & Installation?
On-site measurement is exactly what it sounds like: we send experienced technicians to your site to:
Measure machines, access points, or enclosures directly
Problem-solve unique layouts, angles, or obstructions
Ensure all designs are fit for purpose and ready to fabricate
Once fabricated, we return to professionally install the guard or enclosure, ensuring everything aligns, functions, and complies with PUWER or other safety standards.
Why It’s Important
Custom guards aren’t always easy to measure from a distance, especially on older machines, crowded factory floors, or when no technical drawings exist. On-site measurement:
Reduces errors and wasted material
Speeds up turnaround by avoiding rework
Ensures a snug, safe, and durable fit
Helps identify additional needs (fixings, hinges, cut-outs)
We’ve seen many clients come to us after trying to measure it themselves, and it costing them twice. A quick site visit up front often saves time and money overall.
Who Needs This Service?
Our on-site service is most commonly used by:
Manufacturers needing custom machine guards
Engineering firms replacing outdated or broken panels
Businesses with bespoke setups or no legacy drawings
Sites preparing for PUWER assessments or audits
How We Work
We travel throughout the UK to complete site visits. Our team is trained not just to measure, but to solve problems on the spot whether that means adapting a design, suggesting a material, or planning for installation challenges.
We take site photos, create clear notes, and if needed, use CAD design tools to translate our findings into accurate fabrication-ready files.
Once the job is built, we return to install, test fit, and leave the site tidy and compliant.
For more information on how S&D Solutions can support your organisation, please click the button below to request a quote or contact us.
Frequently Asked Questions (FAQ)
Do I need technical drawings before calling you?
No — that’s exactly what our site visits help with. We can create the necessary measurements and designs ourselves.
Do you only install your own fabrications?
Yes — we only install items we’ve measured and manufactured. This helps ensure proper fit and accountability.
How long does the full process take?
Most site visits are completed in under a day, with fabrication and installation typically following within 1–2 weeks depending on scope.
Is this service available nationwide?
Yes — we travel across the UK for on-site work and are particularly active in the East Midlands and surrounding regions.
Related Services:
Custom Machine Guarding
CAD Design & Prototyping
Plastic Fabrication & Assembly